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Release ceramic coating Product List

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PFAS-free hard release ceramic coating compliant with the Food Sanitation Act.

PFAS-free hard release ceramic coating compliant with the Food Sanitation Act.

An alternative to fluoropolymer! "Biceram" using the sol-gel method. A surface treatment that balances regulatory compliance with a scratch resistance of "pencil hardness 9H."

Amid the tightening global regulations on per- and polyfluoroalkyl substances (PFAS), there is an urgent need to explore "fluoropolymer alternative technologies" in manufacturing. ■ Ceramic Coating "Biceram" This is a surface treatment technology that is completely free of organic fluorinated compounds [PFAS-free]. It complies with Japan's "Food Sanitation Act (Ministry of Health, Labour and Welfare Notification No. 370)" standards, making it safe and secure for use in parts and molds of manufacturing machinery that come into direct contact with food, as well as cooking utensils. ■ Composition of the Coating The technology is based on the "sol-gel method," which produces a dense ceramic solid from a liquid. By incorporating a silicone release agent that exhibits non-stick properties at the molecular level within a robust three-dimensional silica network, we achieved excellent initial release properties and scratch resistance that significantly surpasses that of fluoropolymers, reaching a pencil hardness of 9H. This is ideal for those who want to evaluate alternatives in anticipation of future regulatory tightening and are looking for a safe, scratch-resistant release coating.

  • Surface treatment contract service
  • Release ceramic coating

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Significantly reduce varnish cleaning labor! A release ceramic coating that is strong against high adhesion.

Significantly reduce varnish cleaning labor! A release ceramic coating that is strong against high adhesion.

To the site where fluororesin failed: Prevents the adhesion of sticky resin varnish. Reduces cleaning time and significantly improves equipment operating rate!

The resin varnish used in processes such as motors, transformers, and semiconductor encapsulation has extremely high viscosity and adhesion, making stickiness and adhesion to the inner walls of processing tanks and receiving pans a significant maintenance challenge. Conventional fluoropolymer coatings lack sufficient non-stick properties, resulting in enormous time and effort spent on manual solvent wiping and scraping. ■ We propose the ceramic coating "Biceram 100" Biceram is a surface treatment technology that boasts extremely high release properties, hardness, and durability, surpassing fluoropolymers. ■ Non-stick and release properties that exceed fluoropolymers Due to its low surface energy, even resin varnishes with strong adhesion are less likely to stick to the surface, physically suppressing strong adhesion caused by stickiness. ■ High-hardness inorganic-based coating The hard coating reduces wear and peeling from cleaning tools such as scrapers, maintaining excellent release performance for an extended period. This significantly shortens cleaning time and contributes to reducing equipment downtime and improving productivity.

  • Surface treatment contract service
  • Release ceramic coating

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Completely PFAS-free fluoropolymer alternative release ceramic coating

Completely PFAS-free fluoropolymer alternative release ceramic coating

"Fluorine-free" alternatives to comply with environmental regulations. High-durability ceramic coat "Biceram 100" that prevents stickiness in strong adhesive varnishes and paints.

In recent years, with the tightening of global regulations on per- and polyfluoroalkyl substances (PFAS), manufacturing sites have rapidly shifted towards "environmentally friendly, non-stick treatments" as alternatives to fluoropolymer coatings. ■ Ceramic Coating "Biceram 100" This next-generation release and non-stick coating achieves complete PFAS-free status. It physically suppresses the strong adhesion and stickiness of high-viscosity paints, adhesives, and other strongly adhesive resin varnishes that traditional fluoropolymers could not prevent. ■ High Hardness Coating Unique to Ceramics It overcomes the weaknesses of soft and easily scratched fluoropolymers, achieving high wear and scratch resistance with a hard ceramic coating. To prevent wear and peeling of the coating from cleaning tools, it reduces the frequency of re-coating, contributing to lower running costs. It is an optimal "fluoropolymer alternative solution" that simultaneously achieves environmental regulation compliance and improves on-site productivity.

  • Surface treatment contract service
  • Release ceramic coating

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For scratch protection of fluororesin! 9H hardness release ceramic coating.

For scratch protection of fluororesin! 9H hardness release ceramic coating.

"PFAS-free" achieved both "scratch resistance" and "excellent initial release properties" through the sol-gel method. Existing fluoropolymer environments are prone to scratches.

Biceram" is a hybrid high-performance ceramic coating that combines a strong ceramic framework primarily composed of silica (SiO2) with an excellent non-stick silicone release agent, achieved through the application of the sol-gel method (liquid phase process). Since it is a "liquid application and baking" process, it can coat complex three-dimensional shapes and fine uneven surfaces with a uniform film thickness. ■ Extremely high film hardness Conventional fluororesin coatings (with hardness ranging from F to about 2H) are soft and prone to scratching. In contrast, Biceram boasts a high film hardness with a pencil scratch hardness of [9H]. It is resistant to scratches even in harsh environments where metal scrapers, spatulas, and workpieces frequently come into contact, allowing it to maintain its initial coating performance for an extended period. We propose it as a new option to address on-site challenges such as "fluororesin is too soft and gets scraped off quickly" and "release failures caused by scratches.

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  • Surface treatment contract service
  • Release ceramic coating

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